Broaching Media & Photo Gallery

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Four slots surface broached on face spanner using a vertical broaching machine.Inverted angular spline broached using a horizontal broaching machine.Roller bearing cage. Squares broached on a horizontal machine two at a time.External gear segment surface broached on a stamped part.Internal gear segment surface broached using a high speed broaching machine.Tapered locking pin surface broached on three angular surfaces using a high speed broaching machine.Lock cylinder surface broached using four stations with a total cutting tool length of 340 inches, using a horizontal broaching machine.Three external splines cut simultaneously using a blind broaching die.Telecommunications part measuring 1Ratchet pawl surface broached using a high speed broaching machine.Miniature cam manufatured complete using custom cold rolled material, surface broached and cut off using a series of six broaches in a high speed broaching machine.Hub pot broached including an internally broached four spline.Hub pot broached including an internally broached four spline.T-slot surface broached in stem using a high speed broaching machine.Flat slots and serrations surface broached in pin using a high speed broaching machine.External tooth configuration surface broached in small punch using a high speed broaching machine.Two external serrations blind pot broached in stem.Six inverted keyways surface broached using two passes. Part measures approximately .75Six inverted keyways surface broached using two passes. Part measures approximately .75Internal spiral spline broached using a horizontal broaching machine with custom spiral attachment.Custom internal shape broached using a traditional horizontal broaching machine.015 pitch flat serration surface broached in part measuring .750Molding and face tang broached in two passes using a vertical broaching machine.External three spline broached in hollow part measuring .312External blind spline broached using V W's specially developed method of blind broaching.Wired EDMWired EDMWired EDMWired EDMWired EDMWired EDMVertical ShapingVertical ShapingVertical ShapingCNC Machined PartsCNC Machined PartsCNC Machined PartsCNC Machined PartsCNC Machined PartsCNC Machined PartsCNC Machined PartsCNC Machined PartsCNC Machined PartsCNC Machined PartsCNC Machined PartsCNC Machined PartsCNC Machined PartsAerospace: Integral part of an aircraft landing gear. Internal spline is broached using traditional horizontal broaching.Agriculture: Sickle bar end cutter. External teeth are broached using a 48” vertical broaching machine.Automotive: Front wheel drive inner hub. Internal spline is broached using a traditional horizontal broaching machine.Automotive: Draw bolt for automotive use. External tapered flat is broached using a vertical broaching machine.Biomedical: Stainless steel spinal clamp used in back surgery. Internal knurled teeth and partial square broached in two separate operations using horizontal broaching machines.Consumer Products: Shower valve stem. Two blind splines broached using V W’s special process on a vertical broach press.Consumer Products: Punch for a three-hole notebook hole punch. Teeth are broached in one pass using a high speed broaching machine.Defense: Special pin used in a defense department tool. All four flats and the serration are broached in one pass using a high speed broaching machine.Electronics: Tuner contact. V W designed and fabricated the broaching tool to cut the internal serrations.Firearms: Lower receiver for semi-automatic rifle. Broached on a horizontal machine using a 78” pull broach.Industrial Products: Tooling button used in holding clamped parts in a holding fixture. Cross hatch pattern is broached in one pass using a vertical broaching machine and an automatic indexing head.Automotive: Seat retainer pin. Slot is broached on a continuous chain broaching machine.

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