Double-D Broaching Services
V W Broaching Service delivers high-quality, customized Double-D Forms perfect for connecting shafts and other components.
Custom Double-D broaching helps produce a wide variety of popular consumer parts, including:
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- Motor driven shafts
- Door handle hardware
- Faucet handles
- Dimmer switches
- Volume knobs
The Double-D form allows for an application to be used as a leveler with the ability to tighten and lock in place. It is commonly used in applications for Air Force and other Military Electronics. Double-D Broaching is similar to creating an oval shape, but much easier and more efficient to manufacture.
What are the advantages of Double-D broaching?
The Double-D form transmits a high amount of power in proportion with its size.
In Double-D broaching, oversize pilot holes are required. The pilot hole leaves a small radius in the middle of the flat. This radius is acceptable because sufficient contact is still made in the flat.
Double-D broaching also:
- Can be substituted for ovals
- Easy to manufacture
- Cost effective compared to ovals
- Provide a smooth fit
- Lacks vibration at very high RPMs
Capabilities of Double-D Broaching:
The purpose of custom Double-D broaching services allows for an application to easily slide in a linear fashion with the ability to be locked in place in a positive manner. It gives the application a positive means to a rotating fix.
An ISO 9001:2015 certified company and one of the largest specialty machine shops in the Midwest, V W Broaching Service provides expert, customized broaching services that meet and exceed your exacting specifications and needs.