Custom Double D Broaching

Double-D Broaching Services

V W Broaching Service delivers high-quality, customized Double-D Forms perfect for connecting shafts and other components. Custom Double-D broaching helps produce a wide variety of popular consumer parts, including:

  • Motor driven shafts
  • Door handle hardware
  • Levelers
  • Valves
  • Faucet handles
  • Dimmer switches
  • Volume knobs

The Double-D form allows for an application to be used as a leveler with the ability to tighten and lock in place. It is commonly used in applications for Air Force and other Military Electronics. Double-D Broaching is similar to creating an oval shape, but much easier and more efficient to manufacture.

What are the advantages of Double-D broaching?

The Double-D form transmits a high amount of power in proportion with its size. In Double-D broaching, oversize pilot holes are required. The pilot hole leaves a small radius in the middle of the flat. This radius is acceptable because sufficient contact is still made in the flat.

Double-D broaching also:
  • Can be substituted for ovals
  • Easy to manufacture
  • Cost effective compared to ovals
  • Provide a smooth fit
  • Lacks vibration at very high RPMs

Capabilities of Double-D Broaching:

The purpose of custom Double-D broaching services allows for an application to easily slide in a linear fashion with the ability to be locked in place in a positive manner. It gives the application a positive means to a rotating fix.

An ISO 9001:2015 certified company and one of the largest specialty machine shops in the Midwest, V W Broaching Service provides expert, customized broaching services that meet and exceed your exacting specifications and needs.

Ask Us About Double D Broaching

* indicates required field